Caps are one of the easiest large orders because adjustable backs remove most sizing. Choose a cap style for the audience, embroider the front logo or use a patch, and allow time for embroidery on thousands of pieces.
Cap styles
| Style | Best for |
|---|---|
| Structured six panel cap | Crews, events, a sharp look |
| Unstructured dad cap | Casual, gifts, a softer look |
| Trucker cap with mesh back | Events, outdoor work, warm weather |
| Beanie | Fall and winter, crews, gifts |
| Snapback flat bill | Younger audiences, retail style |
Decoration
Front embroidery is the standard and lasts. Patches, such as woven, leather-look or embroidered patches, give a retail look. Printing works for full color designs on some styles.
Sizing
Adjustable snapback, strap or hook and loop closures fit most adults. Fitted caps need sizes, which makes large orders harder.
Timeline
Embroidery runs at a set number of stitches per minute, so thousands of caps take longer than printing the same number of shirts. Plan with the large order timeline and allow for it.
Frequently asked questions
- What is the best hat for a company giveaway?
- An adjustable structured or unstructured cap with an embroidered front logo fits nearly everyone.
- Embroidery or patch on hats?
- Embroidery is standard and durable. A patch gives a retail look.
- Do we need sizes for custom hats?
- Not for adjustable caps. Fitted caps need sizes.